China wholesaler Differential Sider Pinion Transmission Gear for Txz080 top gear

Product Description

Product Description

1. High quality materials, professional production, high-precision equipment. Customized design and processing;
2. Strong and durable, strong strength, large torque and good comprehensive mechanical properties;
3. High rotation efficiency, stable and smooth transmission, long service life, noise reduction and shock absorption;
4. Focus on gear processing for 35 years.
5. Carburizing and quenching of tooth surface, strong wear resistance, reliable operation and high bearing capacity;
6. The tooth surface can be ground, and the precision is higher after grinding.

Detailed Photos

Certifications

Packaging & Shipping

 

Company Profile

ZheJiang Province Tonging Auto Synchronizer Co., Ltd and ZheJiang Shshi Xihu (West Lake) Dis.g Gears Co. Ltd are focus on the production of space parts for the CHINAMFG over 35years. a professional company in the field.

Our spare parts are interchangeable with the major manufacturers of heavy duty trucks, buses, light commercial and 4×4 pick up vehicles, medium and heavy duty Japanese applications. New items developing for customized in earthmover and agriculture machines.

There are 1 forging production line of 1600 tons, several forging production lines from 400 tons to 1000 tons: more than 300 various manufacturing and inspecting equipments with high efficiency and precision; 2 heat treatment production lines.

Our company can achieve more production process of forging, hobbing, shaving, gear
shaping, grinding and heat treatment.
There are 4 factories affiliated to the company, including Gear Factory, Synchronizer Factory, Adjusting Arm Factory and Casting Factory, producing various Transmission Synchronizers;
Differential Gears; Cross Spiders; Differential cases and other parts. We produce those parts for various types of
domestic trucks, Japanese trucks, European trucks and other famous brands. Moreover, the Agriculture machinery gears and Engineering machinery gears can developing also.
As a member of China Gear Industry Association and China
Auto Gear Manufacture Association, our company always focuses
on technology and quality. The company is an AAA enterprise, got lATF16949:2016 Quality Management System Certificate and has been awarded as Honest and Faithful Company several times by
government. Our products occupy large share of China and we established cooperation relations with CHINAMFG Group. Meanwhile, our products become very popular in Southeast Asia, Europe. Middle
East, Russia, America and other foreign countries.
With superior quality and excellent service, we are ready to offer
our products and service to costumers of all over the world!
Material: 20CrMnTiH
Scope and Capability of Gear Processing:
Modulus 1 to 10
Grade 6 of grinding accuracy
Grade 8 of accuracy achieved by shaving
Maximum machining diameter 400mm
Heat treatment: Quenching and tempering +carburizing

Gearboxes

Input shafts
Gears
Sliding sleeves
Hubs and synchronizer cones
Planet carriers
Housing

Differentials

Loaded differential cases
Idler pinions and side gears
Gears
Differential kits
Differential Input Shafts

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in Crates/Pallet/Boxes/Cartons.
 
Q2. How about your delivery time?
A: Generally, it is 3-7days if the goods are in stock,or it is need 20-30days to producing,
it is according to the quantity.
 
Q3. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
 
Q4. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
 
Q5.Do you provide samples?is it free or extra?
A:yes,we could offer the sample for free,but do not pay the cost of freight.
 
Q6.What is your term of payment
A:payment less than 3000usd,100% in advance,payment more than 6000usd,30%payment before produce,70% balance payment before shipment.

Application: Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

spur gear

What are the environmental considerations when using spur gears?

When using spur gears, there are several environmental considerations to keep in mind. Here’s a detailed explanation:

1. Lubrication:

Proper lubrication is essential for the efficient and reliable operation of spur gears. However, the choice of lubricant can have environmental implications. It is important to select lubricants that are environmentally friendly, such as biodegradable or non-toxic lubricants. These lubricants minimize the risk of contaminating soil, water, or air during gear operation or maintenance.

2. Material Selection:

The choice of gear materials can also have environmental implications. Opting for materials that are recyclable or made from recycled content can reduce the environmental impact associated with gear production and end-of-life disposal. Additionally, selecting materials with low toxicity and minimal environmental harm during their lifecycle is important for sustainable gear manufacturing.

3. Energy Efficiency:

Efficient gear design and operation contribute to energy conservation and decreased environmental impact. By optimizing gear design, tooth profiles, and lubrication, it is possible to minimize power losses and increase overall gear system efficiency. This, in turn, reduces energy consumption and the associated environmental footprint.

4. Noise and Vibration:

Spur gears can generate noise and vibration during operation, which can have environmental implications, especially in noise-sensitive or residential areas. Implementing noise reduction measures such as gear tooth profiling, proper lubrication, and noise dampening techniques can help minimize the environmental impact of gear-induced noise and vibration.

5. Maintenance and End-of-Life Disposal:

Proper maintenance practices play a crucial role in minimizing the environmental impact of spur gears. Regular inspection, cleaning, and lubrication can prolong gear life, reduce the need for replacements, and minimize waste generation. Additionally, when spur gears reach the end of their life cycle, it is important to dispose of them responsibly, considering recycling options and proper waste management practices.

6. Environmental Regulations and Compliance:

When using spur gears, it is crucial to stay informed about relevant environmental regulations and standards. Different regions or industries may have specific requirements regarding lubricants, materials, noise emissions, or waste disposal. Adhering to these regulations ensures compliance and minimizes the environmental impact of gear usage.

7. Life Cycle Assessment (LCA):

Conducting a life cycle assessment of spur gears helps evaluate their overall environmental impact. LCA considers the environmental implications of gear production, use, maintenance, and disposal. It provides insights into potential environmental hotspots, allowing for targeted improvements in gear design, material selection, and operational practices.

By considering these environmental considerations and adopting sustainable practices throughout the life cycle of spur gears, it is possible to minimize their environmental impact and promote more environmentally friendly gear systems.

spur gear

Are spur gears suitable for high-torque applications?

Spur gears are commonly used in a wide range of applications, including those involving high-torque requirements. However, their suitability for high-torque applications depends on various factors. Here’s a detailed explanation:

Spur gears are designed to transmit power and torque between parallel shafts. They have straight teeth that engage fully, providing efficient power transfer. The suitability of spur gears for high-torque applications can be evaluated based on the following considerations:

  • Load Distribution: Spur gears distribute the transmitted load over a larger contact area compared to other gear types. This characteristic allows them to handle higher torque loads effectively.
  • Size and Diameter: The size and diameter of the spur gears play a crucial role in their ability to handle high torque. Larger gear diameters provide increased torque capacity due to the longer lever arm and larger contact area between the gear teeth.
  • Material Selection: Choosing the appropriate material for the spur gears is essential for high-torque applications. Strong and durable materials, such as hardened steel or alloy steels, are commonly used to ensure the gears can withstand the high stresses and torque loads without deformation or failure.
  • Gear Design: Proper gear design considerations, such as tooth profile, module or pitch, and the number of teeth, can impact the torque-carrying capacity of spur gears. Design parameters should be optimized to ensure sufficient tooth strength and minimize the risk of tooth breakage or excessive wear.
  • Lubrication and Maintenance: Adequate lubrication is critical for reducing friction, wear, and heat generation in high-torque spur gear applications. Regular maintenance, including lubricant replacement and gear inspections, can help identify and address any issues that may affect the gear’s torque-handling capabilities.
  • Supporting Components: The overall system design, including the selection of bearings, shafts, and housing, should be considered to ensure proper support and alignment of the spur gears. Well-designed supporting components contribute to the overall torque capacity of the system.

While spur gears can handle high torque, it’s important to note that there are limitations to their torque capacity. Factors such as gear size, material strength, tooth design, and operating conditions can affect the maximum torque the gears can safely transmit without failure.

In some cases, other gear types such as helical gears or bevel gears may be more suitable for specific high-torque applications. These gears offer advantages such as increased load-carrying capacity, improved torque transfer efficiency, and reduced noise and vibration levels.

Ultimately, the suitability of spur gears for high-torque applications should be evaluated based on the specific requirements, operating conditions, and industry standards applicable to the particular application.

spur gear

Are there different sizes and configurations of spur gears available?

Yes, there are various sizes and configurations of spur gears available to suit different applications and requirements. Here’s a detailed explanation of the different options when it comes to sizes and configurations of spur gears:

Sizes: Spur gears come in a wide range of sizes to accommodate different torque and speed requirements. The size of a spur gear is typically specified by its pitch diameter, which is the diameter of the pitch circle. The pitch diameter determines the gear’s overall size and the spacing between the teeth. Spur gears can range from small gears used in precision instruments to large gears used in heavy machinery and industrial equipment.

Module: Module is a parameter used to specify the size and spacing of the teeth on a spur gear. It represents the ratio of the pitch diameter to the number of teeth. Different module sizes are available to accommodate various gear sizes and applications. Smaller module sizes are used for finer tooth profiles and higher precision, while larger module sizes are used for heavier loads and higher torque applications.

Number of Teeth: The number of teeth on a spur gear can vary depending on the specific application. Gears with a higher number of teeth provide smoother operation and distribute the load more evenly, whereas gears with fewer teeth are typically used for higher speeds and compact designs.

Pressure Angle: The pressure angle is an important parameter that determines the shape and engagement of the teeth. Common pressure angles for spur gears are 20 degrees and 14.5 degrees. The selection of the pressure angle depends on factors such as load capacity, efficiency, and specific design requirements.

Profile Shift: Profile shift is a design feature that allows modification of the tooth profile to optimize the gear’s performance. It involves shifting the tooth profile along the gear’s axis, which can affect factors such as backlash, contact ratio, and load distribution. Profile shift can be positive (when the tooth profile is shifted towards the center of the gear) or negative (when the tooth profile is shifted away from the center).

Hub Configuration: The hub refers to the central part of the gear where it is mounted onto a shaft. Spur gears can have different hub configurations depending on the specific application. Some gears have a simple cylindrical hub, while others may have keyways, set screws, or other features to ensure secure and precise mounting.

Material and Coatings: Spur gears are available in various materials to suit different operating conditions and requirements. Common materials include steel, cast iron, brass, and plastic. Additionally, gears can be coated or treated with surface treatments such as heat treatment or coatings to enhance their wear resistance, durability, and performance.

Mounting Orientation: Spur gears can be mounted in different orientations depending on the application and space constraints. They can be mounted parallel to each other on parallel shafts, or they can be mounted at right angles using additional components such as bevel gears or shafts with appropriate bearings.

In summary, there is a wide range of sizes and configurations available for spur gears, including different pitch diameters, module sizes, number of teeth, pressure angles, profile shifts, hub configurations, materials, coatings, and mounting orientations. The selection of the appropriate size and configuration depends on factors such as torque requirements, speed, load capacity, space constraints, and specific application needs.

China wholesaler Differential Sider Pinion Transmission Gear for Txz080 top gearChina wholesaler Differential Sider Pinion Transmission Gear for Txz080 top gear
editor by CX 2023-10-19

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