China Standard Standard Straight Spur Gear Rack raw gear

Product Description

Steel Gear racks:

Our steel Gear Racks are exported in big quantity to Europe,America etc.Our gear racks producedby,CNC machines.Our steel gear racks,cnc gear racks,gear racks M1,racks and pinion steering gears are exported in big quantity to Europe,America,Australia,Brazil,etc.There are standard gear racks available and also special gear racks as per your drawings or sampls.Standards or special gear racks produced by CNC machines.

Note of steel gear racks

1. Material: Carbon steel, stainless steel, aluminium alloy, plastic, brass etc.

2. Module: M1, M1.5, M2, M3, M4, M5, M6, M7, M8 etc.

3. The pressure angle: 20°.

4. Surface treatment: Zinc-plated, Nickle-plated, Black-Oxide, Carburizing, Hardening and tempering,

   nitriding, high frequency treatment etc.

5. Production Machines: Gear shaper, hobbing machine, CNC lathe, milling machine, drilling machine,

    grinder etc.

6. Heat treatment carburizing and quenching.

7. Surface disposal: forced shot-peening.

 

Data sheet

Specification LxWxH(mm) Material Module
1005x8x30

A3 STEEL

C45 STEEL 

Stainless Steel

4
1005x9x30 4
1005x10x30 4
1005x11x30 4
1005x12x30 4
1002x12x30 4
1004x12x30 4
1005x15x30 4
1005x20x20 4
1005x22x22 4
1005x25x25 4
1005x30x30 6
1004x8x40 5

Use:

Our steel gear rack, CNC gear racks, spur gear racks, stainless gear racks, special gear racks, aluminum gear racks, round gear racks, gear and racks, gear rack M4 gear racks, gears rack M1, racks and pinion steering gear are exported in big quantity to Europe, America, Australia, Brasil, South Africa, Russia etc.There is standard gear racks available and also special gear racks as per your drawing or samples. Standards or special gear racks produced by CNC machine.

Our Main Products:

1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate; 

2. Forging, Casting, Stampling Part; 

3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;  

4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.; 

5. Shaft Coupling: including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, 
    Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;  

6. Shaft Collars: including Setscrew Type, Single Split and Double Splits; 

7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack.

8. Other customized Machining Parts according to drawings (OEM) Forging, Casting, Stamping Parts.

 

OUR COMPANY
 

ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.

After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.

MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.

Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.


OUR FACTORY

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Standard and Custom
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

spur gear rack

What safety considerations should be kept in mind when working with spur gear racks?

When working with spur gear racks, it is important to keep several safety considerations in mind to ensure the well-being of personnel and the proper functioning of the equipment. Here are some key safety considerations to be aware of:

  • Entanglement and Pinch Points: Spur gear racks have rotating parts and moving components. It is crucial to be cautious of entanglement and pinch points during installation, operation, and maintenance. Keep hands, clothing, and other loose items away from the gear rack and associated machinery while it is in motion. Use appropriate guards or protective covers to prevent accidental contact with the gears and rotating parts.
  • Lubrication and Maintenance: Proper lubrication is essential for the smooth operation of spur gear racks. Follow the manufacturer’s guidelines regarding the type and amount of lubricant to be used. Regularly inspect and maintain the gear rack system to ensure that it remains in good working condition. Replace worn-out or damaged components promptly to prevent potential hazards and maintain optimal performance.
  • Load Capacity and Overloading: Spur gear racks have specific load capacities that should not be exceeded. It is important to understand the load limits of the gear rack and ensure that the equipment or machinery it is integrated with operates within those limits. Overloading can lead to premature wear, tooth failure, and potential accidents. Refer to the manufacturer’s specifications and guidelines to determine the appropriate load capacity for the gear rack.
  • Proper Installation: Ensure that the spur gear rack is correctly installed according to the manufacturer’s instructions. Improper installation can result in misalignment, which may cause excessive wear, noise, and reduced performance. Follow proper alignment procedures and use appropriate tools and techniques to secure the gear rack in place. If unsure, consult with a qualified professional or the manufacturer for guidance.
  • Noise and Vibration: Spur gear racks can generate noise and vibration during operation. Excessive noise and vibration may indicate issues such as misalignment, inadequate lubrication, or worn-out components. Regularly monitor the gear rack system for unusual noise or excessive vibration and promptly investigate and address any potential problems to avoid safety hazards and equipment failure.
  • Training and Awareness: Ensure that personnel working with spur gear racks receive appropriate training and instructions on safe operating procedures. Familiarize them with the potential hazards associated with gear rack systems and educate them on how to safely perform tasks such as maintenance, inspection, and troubleshooting. Encourage a safety-conscious culture and promote awareness of potential risks.
  • Emergency Stop and Shutdown: Make sure that the equipment or machinery integrated with the spur gear rack has emergency stop mechanisms in place. Clearly label and identify emergency stop buttons or switches and ensure that personnel know their locations and how to use them. Regularly test the emergency stop function to verify its effectiveness. In case of any abnormalities or emergencies, immediately initiate the shutdown procedure and follow appropriate safety protocols.
  • Protective Equipment: When working with spur gear racks, it is advisable to wear appropriate personal protective equipment (PPE) such as safety glasses, gloves, and protective clothing. PPE can provide an additional layer of protection against potential hazards, such as flying debris, sharp edges, or accidental contact with moving parts.

These safety considerations are essential for maintaining a safe working environment when dealing with spur gear racks. By following proper safety practices, personnel can minimize the risk of accidents, ensure the longevity of the equipment, and promote a culture of safety within the workplace.

spur gear rack

How do spur gear racks contribute to load distribution and control?

Spur gear racks play a crucial role in load distribution and control in various mechanical systems. Their design and engagement with pinion gears allow for efficient power transmission, load sharing, and control over the movement of loads. Here’s a detailed explanation of how spur gear racks contribute to load distribution and control:

  • Load Transmission: Spur gear racks are designed to transmit rotational motion into linear motion. When a pinion gear engages with the gear teeth on the rack, the rotational force applied to the pinion is converted into linear motion along the rack’s length. This allows for the transfer of torque and power from the pinion to the rack, enabling the distribution of loads along the rack’s teeth.
  • Load Sharing: In systems with multiple spur gear racks, load sharing occurs as the load is distributed among the engaged gear racks. For example, in a rack and pinion steering system, the torque applied to the steering wheel is transmitted to the pinion gear, which in turn engages with the rack. As the rack moves linearly, the load is distributed evenly among the teeth of the engaged rack sections, ensuring balanced force distribution and smooth operation.
  • Force Control: By varying the input torque or adjusting the engagement between the pinion gear and the gear rack, the force applied to the rack can be controlled. This allows for precise force control in applications such as steering systems or adjustable suspension systems. By adjusting the force applied to the gear rack, the sensitivity and responsiveness of the system can be fine-tuned, providing the desired level of control and feedback to the user.
  • Position Control: Spur gear racks enable precise position control of loads. By driving the pinion gear with a motor or actuator, the linear movement of the gear rack can be accurately controlled. This is important in applications such as seat adjustments, window mechanisms, or convertible top actuation, where precise positioning is required. Gear racks provide a reliable and repeatable means of achieving the desired linear displacement with high positional accuracy.
  • Load Capacity: Spur gear racks are designed to handle high loads and distribute them evenly along the teeth of the rack. The tooth geometry and the material properties of the gear rack are carefully selected to ensure sufficient strength and load-carrying capacity. This allows spur gear racks to efficiently distribute and control loads, making them suitable for applications that involve heavy loads, such as steering systems or industrial machinery.
  • Noise and Vibration Control: Properly designed spur gear racks with accurate tooth profiles and precise engagement can help reduce noise and vibration. The smooth and continuous meshing of the pinion gear with the gear rack minimizes backlash and unwanted movement, resulting in quieter operation. Additionally, gear racks can be designed with features such as tooth modifications or damping mechanisms to further reduce noise and vibration levels.

In summary, spur gear racks contribute to load distribution and control by transmitting torque and power, sharing loads among engaged racks, allowing for force and position control, handling high loads, and reducing noise and vibration. Their precise and reliable operation makes them valuable components in various mechanical systems where load distribution, control, and precise positioning are essential.

spur gear rack

What are the advantages of using spur gear racks in mechanical systems?

Spur gear racks offer several advantages when used in mechanical systems. These advantages contribute to their widespread use and popularity across various industries. Here are some key advantages of using spur gear racks:

  • Efficient Power Transmission: Spur gear racks provide efficient power transmission between the rack and pinion gear. The straight teeth of the rack engage with the pinion gear, allowing for smooth and direct power transfer. This results in minimal power loss, making spur gear racks an efficient choice for transmitting rotational motion into linear motion or vice versa.
  • Precise Linear Motion: Spur gear racks deliver precise and controlled linear motion. The teeth on the rack engage with the pinion gear, ensuring accurate movement along the length of the rack. This precision is essential in applications that require accurate positioning, such as CNC machines, robotics, and automated systems. Spur gear racks allow for repeatable and reliable motion control.
  • High Load Capacity: Spur gear racks are designed to handle high load capacities. The straight tooth design and the wide contact area between the rack and pinion gear enable them to withstand substantial forces. This makes spur gear racks suitable for applications that involve heavy loads or high torque requirements, such as material handling systems, industrial machinery, and automotive components.
  • Simple and Compact Design: Spur gear racks have a relatively simple and compact design. They consist of a straight bar with teeth along one side, along with a pinion gear. This simplicity makes spur gear racks easy to manufacture, assemble, and maintain. The compact design allows for efficient space utilization in mechanical systems, making them suitable for applications with limited space constraints.
  • Cost-Effective: Spur gear racks are cost-effective compared to other types of gearing systems. Their simple design and ease of manufacturing contribute to lower production costs. Additionally, spur gear racks have a long service life and require minimal maintenance, reducing overall operating costs. These factors make spur gear racks a cost-efficient choice for many mechanical systems.
  • Versatility: Spur gear racks are highly versatile and can be used in a wide range of applications. From automotive steering systems to industrial machinery and robotics, spur gear racks find utility in numerous industries. They can be customized to meet specific requirements by adjusting parameters such as gear ratios, tooth profiles, and materials. The versatility of spur gear racks makes them adaptable to various mechanical systems.
  • Reliability and Durability: Spur gear racks are known for their reliability and durability. The design and tooth engagement of spur gear racks ensure robust performance and resistance to wear and tear. When properly lubricated and maintained, spur gear racks can operate smoothly and reliably for extended periods. This reliability and durability make spur gear racks suitable for demanding applications that require continuous and dependable operation.

These advantages make spur gear racks a popular choice in mechanical systems that require efficient power transmission, precise linear motion, high load capacity, and cost-effectiveness. The simplicity, versatility, and reliability of spur gear racks make them a fundamental component in various industries and applications.

China Standard Standard Straight Spur Gear Rack raw gearChina Standard Standard Straight Spur Gear Rack raw gear
editor by Dream 2024-04-19

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