China 1530 Fiber laser metal cutting machine 1500w 2000w Raycus laser power custom gear rack

Application: LASER CUTTING
Applicable Material: Metal
Condition: New
Laser Type: Fiber Laser
Cutting Area: 3000*1500mm
Cutting Speed: 40m/min
Graphic Format Supported: AI, PLT, DXF, BMP, Dst, Dwg, LAS, DXP
Cutting Thickness: 0-50mm
CNC or Not: Yes
Cooling Mode: WATER COOLING
Control Software: Cypcut
Laser Source Brand: MAX
Laser Head Brand: Raytools
Servo Motor Brand: Yaskawa
Xihu (West Lake) Dis.rail Brand: HIWIN
Control System Brand: Cypcut
Weight (KG): 4500 KG
Key Selling Points: High-accuracy
Warranty: 3 years
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company
Machinery Test Report: Provided
Video outgoing-inspection: Provided
Warranty of core components: 3 years
Core Components: Motor, Bearing, Gear, Gearbox
Model: TSF1530(LN) Fiber Laser Cutting Machine
Fiber laser: RAYCUS/IPG 1000W
Cutting Head: WSX/Raytools
Servo motor: CZPT for X ,Y
Pneumatics make: AirTac /SMC
Solenoid Valve make: AirTac/SMC
Electricals make: Schneider/Delixi
Rack and Pinion: APEX double racks
Gear box reducer make: MOTOVARIO /SHIMPO
Control system: CYPCUT
Certification: ce, ISO
After-sales Service Provided: Online support, Free spare parts, Field installation, commissioning and training, Field maintenance and repair service, Video technical support
After Warranty Service: Video technical support, Online support, Spare parts, Field maintenance and repair service
Local Service Location: Egypt, Canada, Turkey, United Kingdom, Germany, Mexico, WP series variable ratio speed reducer worm drive gearbox Tajikistan
Showroom Location: Italy, Philippines, Brazil, Indonesia, Spain, None
Marketing Type: New Product 2571
Packaging Details: International standard package for CZPT CO2 Laser Engraving Cutting Machine.

1530 Fiber laser metal cutting machine 1500w 2000w Raycus laser powerMetal Laser Cutting Machine Features:1.It adopts advanced branded optical fiber laser core technology,good optical mode,stable performance.2. High efficiency of photoelectric conversion,twice of domestic laser source.3. Low heat of laser source,only needing 5P water cooling machine,saving electricity.4. The gantry flying light path design,light operation,saving about 40% electricity than competitors.5. Achieve a perfect cutting effect by only blowing compressed air during processing,which can largely reduce costs of auxiliarygas such as Oxygen.Nitrogen about thousand dollars,6. Equipped with centralized lubrication system to make the machine run more stable.7.Axial positioning accuracy of workbench: ≤±0.03㎜/m8.Repetitive positioning accuracy of workbench: ≤±0.03㎜/m Specification

itemvalue
ApplicationLASER CUTTING
Applicable Materialmetal
ConditionNew
Laser TypeFiber Laser
Cutting Area3000*1500mm
Cutting Speed40m/min
Graphic Format SupportedAI, PLT, DXF, BMP, Dst, Dwg, LAS, DXP
Cutting Thickness0-50mm
CNC or Notyes
Cooling ModeWATER COOLING
Control SoftwareCypcut
Brand NameTranson
Certificationce, ISO
Laser Source BrandMAX
Laser Head BrandRaytools
Servo Motor BrandYaskawa
Xihu (West Lake) Dis.rail BrandHIWIN
Control System BrandCypcut
Core ComponentsMotor, Bearing, Gear, Gearbox
Factory10 years
Product details 1.Germany Precitec / Swiss Raytool laser head, automatic focus height follower optional.2.GERMANY IPG fiber laser generator, 500W, 750W, 1KW, 2KW, 3KW, 4KW, 6KW, 8KW Optional3.Japan CZPT servo motor system. 4.ZheJiang CZPT linear guide rail.5.Cypcut controlling system.6.BEST Germany Atlanta double driver rack gear.7.Germany Neugart reducer. 1) Excellent beam quality: Smaller focus diameter and high work efficiency, high quality;2) High cutting speed: Cutting speed is more than 20m/min; gearbox custom XHG01 TMR series 3 1 retio Feed mixer parts small planetary reduction gearbox 3) Stable running: Adopting the top world import fiber lasers, stables peformance,key parts can reache 100,000 hours;4) High efficiency for photoelectric conversion: Compare with CO2 laser cutting machine, fiber laser cutting machine has 3 times photoelectric conversion efficiency;5) Low cost & Low maintenance: Save energy and protect environment. Photoelectric conversion rate is up to 25-30%. Low electric power consumption, it is only about 20%-30% of traditional Co2 laser cutting machine. Fiber line transmission no need reflect lens, save maintenance cost;6) Easy operations: fiber line transmission, no adjustment of optical path;7) Super flexible optical effects: Compact design, easy to flexible manufacturing requirements. Application Application Materials: Fiber Laser Cutting Equipment is suitable for metal cutting like Stainless Steel Sheet, Mild Steel Plate,Carbon Steel Sheet, Alloy Steel Plate, Spring steel Sheet, Iron Plate, Galvanized Iron, Galvanized Sheet, Aluminum Plate, Copper Sheet, Brass Sheet, Bronze Plate, Gold Plate, Silver Plate, Titanium Plate, Metal Sheet, If you equipped with the rotary axis, Metal Plate, Tubes and Pipes, all ok.Application Industries: CNC Fiber Laser Cutting Machines are widely used in manufacture Billboard, Signs, Advertising, Signage, Metal Letters, LED Letters, Kitchen Ware, Advertising Letters, Sheet Metal Processing, Fashion Stainless Steel Cuban Chain for Men Women 77.588.59Inch Spring Buckle Miami Luxury Gold Cuban Link Chain Bracelet Metals Components and Parts, Ironware, Chassis, Racks &Cabinets Processing, Metal crafts, metal art ware, elevator panel cutting, hardware, auto parts, Glasses Frame, Electronic Parts,Nameplates, etc. Factory&Exhibition FAQ FAQ:Q1: Are you a factory or trading company?A: We are a manufacturer found in 2571, all our CNC machines are assemble and calibrate by our full experience engineers.Q2: Where are you located? How can we visit you?A: We welcome CZPT customer visit us anytime. Factory locates in HangZhou city of ZheJiang , in the north of China, near ZheJiang and HangZhou.Q3: How can I choose suitable machine?A: Please communicate with our sales via inquiry or email, we will give you professional suggestions. Please kindly tell us:1).What work you will do? mark, engrave or cut?2) What’s your material?3). What work table size you will need?Q4: What’s your payment terms? Delivery time and MOQ?A: We accept T/T(bank transfer), L/C, Paypal, West union Alibaba Trade Assurance. Usually we need 50% as deposit, balance paid before shipment.Delivery Time: 7-10 days after paymentMOQ: 1setQ5: What’s your quality control system?A: All our CNC machines are with CE certificate. Our QC department will do full test of each machine after finish, and send you test video and photos for confirm before delivery.Q6: What’s your after-sales service?A: 1) Warranty 1 year for whole machine. CZPT laser tube 360-540 days, fiber laser source 2-3 years. 2) Whole life technical support.3) Engineers available service machinery overseas, include field install, training,etc.3) 7X24 hours online support.Q7: If I don’t know how to use the machine, can you teach me?A: Yes, sure. There is a U memory disc send together with the machine including machine install video, some video of how to use machine, user manual and software user manual . 99% users can know how to operate it. In case anything need help, please contact us anytime.1) Online call or video call (Email, Skype, Whatsapp, Remote operation CFS-GDR856 concrete floor grinder semi-automatic with vaccum 240v400v 856MM Wechat, Phone) 2) Remote desktop software (Team viewer)

Gear

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China 1530 Fiber laser metal cutting machine 1500w 2000w Raycus laser power   custom gear rackChina 1530 Fiber laser metal cutting machine 1500w 2000w Raycus laser power   custom gear rack
editor by Cx2023-07-13